My Cobra Build Site

Christmas came a 2nd time last week, and brought me my freshly coated Side Pipes, thanks to NitroPlate. Return shipping was a bit higher than getting it down there, but the guys put them in a nice sturdy box, so they made it back home safely. All in all, under $260 for shipping and coating. The other options I found were almost twice that price, and they look great.

As you can see by the pics, the hours I spent grinding the welds was time well spent, the connections are nice and smooth.

Pics:

Hidden Stereo Progress:

Part of finishing up the wiring includes figuring out the plan of attack for the stereo. I had already settled on doing a hidden stereo setup, utilizing my ipod touch, a main amp and sub amp to drive 4 full range speakers and 2 10″ subs.

Over the summer, I discovered this cool little docking station with an RF remote for my Ipod, and it occurred to me that since it’s RF, I can setup the ipod in the trunk, and run it from a little gum-sized remote, with everything hidden. I had already planned on having an inverter back there for utility, and I actually found one that has a 5V USB port on it. That will allow me to connect the docking station right to the inverter for power, and it’ll charge the Ipod while it’s running. I did a test hook up yesterday, and it worked great. I also have a 12v power port (3 of them actually), and a 3.5mm hidden jack that I can use up front, in case it ultimately proves to be a pain having the ipod in the back. Interestingly, the dock will wake up your ipod when needed, so you don’t have to get back into the trunk to turn it on.

If your interested in what I’m using (amps and Speakers are of lower quality, in a roadster with side pipes, sound quality is hardly an issue,) here is a list and links to amazon.

The Dock: Dock Station Ipod with rf Remote

4 Channel Amp: Legacy LA160 4 Channel 300 Watt Amplifier

2 Channel Amp: Legacy LA120 2 Channel 240 Watt Amplifier

Pyle 5.25″ Speakers for Under the Doors: PYLE-PRO PMDK102 – Heavy-Duty Aluminum Anodizing Dual Speaker Stand & 1/4” Cable Kit

Pyle 6.5″ Speakers for the Rear Deck: Pyle PL63BL 6.5-Inch 360-Watt 3-Way Speakers

Pyle 10″ Subs: PYLE PLW10BL 10-Inch 600 Watt Subwoofer

Pics: – The rest of these have quality that is pretty bad, my normal camera bit it, so time to find another one.

Electrical Progress:

Since it’s been several months since I’ve actually worked on the electrical system, it took me a little while to actually figure out what was what. I had made some pretty good drawings of my relay setups, but had neglected to label all of the wires, so I did end up having to do some tracing to figure out which wire went which component.

After getting everything mapped and labeled, I was able to make some more progress, and I’m nearing the completion of the electrical system. I still need to pre-wire for the linear actuators in the trunk and hood areas, and wire for the trunk popper, plus get the dash all wired in and tested, but fairly soon, the rough in will be completed and the engine can go back in.

Turn Signal Buzzer:

Since these cars were built prior to the days when all cars have self-canceling turn signals, and because mine will have a simple ON-OFF-ON (left, off, right) turn signal switch, there’s an inherent tendency towards that “little old lady” syndrome where you end up driving for miles with your turn signal on. You not only look like a moron, but if someone sees you coming with your blinker on, they may accidentally turn in front of you when you’re actually not turning, which is bad.

So, one solution, which has been done many times, is to put in a simple buzzer that will be activated when you put the turn signal on. The annoying “buzz, buzz, buzz” will serve as a reminder that the signal is on. Chances are, at speed, I’ll never hear it over the pipes, but when I make my way to the next stop, I will.

Here’s how I wired it:

Parts:

1) Piezo Buzzer – Radio Shack Version – Alternative Version

2) Wire to the Turn Signal Circuits
3) Diodes
4) Misc Connectors

Setup:

Basically, the buzzer is just wired into turn signal circuit. There are several ways to accomplish this, but since my harness already has a separate line for both Left and Right signals AND a separate wire for the indicators on both sides, I decided to just wire the HOT side of the buzzer into the left and right indicator circuits.

This meant splitting the incoming line for the indicator lights into 2 feeds, one FROM the harness, and one TO the buzzer. Since the buzzer only has one hot feed, that also meant that I had to connect both the left and right leads to it. This would normally lead to back feeding across that wire, so I added a diode to each side with the flow towards the buzzer. That means that power can go down one leg into the buzzer, but when it comes back up to the other side, the diode will prevent it from getting to the rest of the circuit and back feeding to the other indicator light or signal.

I tested everything and found that my indicator lights weren’t fully blinking. I could see the voltage drop, but not a full off and on. Thanks to the guys on the forum, I realized later that it is because the turn signal lights themselves are an integral part of the circuit, and without them, the voltage won’t drop like it should. I’ll test again with all bulbs in place, but I’m confident it’ll be fine.

Pics:

So…the next step is pre-wiring my leads for the LA’s and also getting the dash all wired up again. Until next time.

Thanks to the awesome guys over on the forum, I discovered a hidden gem for ceramic coatings in Tennessee. A little company called NitroPlate provides excellent service, and great coating for FAR less than others I’ve seen ($135 at the time of this writing, plus shipping, of course.) From the pictures and comments of other guys that have used them, I am expecting big things.

I spent the last couple of weeks prepping the pipes. Like my buddy Mike (don’t we all want to be like Mike?,) and others, I decide to go ahead and clean up the welds on the pipes. I can’t say that I’m still 100% happy that I did that. As it turned out, even if you’re careful, it’s a little too easy to grind through the pipe material.

I managed to hit a bad weld spot on one of the 4×4 corners, and the result was several frustrating nights of welding, and eventual resignation that I didn’t have the right skill or equipment to make it happen. I ended up getting a local shop to to a small patch for me with the TIG, which turned out great, and I just had a little clean up to do.

All in all, though, they came out great for the prep. I started with 80g sanding discs in my grinder, and ended up with 150grit stick on discs to finish up, and take out the deep gouges.

The shop will blast at 100g anyway, so my work with 150 should be just fine. The ceramic coating won’t hide many imperfections, so if you go this route, plan on getting them pretty dang smooth.

The advantage of the ceramic is durability, and heat reduction, so you lessen the chance of a snake bit burn, plus they look nice. Combined with my new chrome roll bars (which i got a smokin’ deal on too), it should complete the look.

Pictures: (not very clear thanks to my ipod):

Also got a chance to get the car back on the lift and crack open the rear diff. I’m 98% sure it’s leaking (could be the brakes), so I need to redo the seal.